Technology

Melting and Foundry

In the past few years Csaba Metal had focus on developing its die casting technology. Further to the 4 existing moulding cells 18 new moulding cells have been installed. These cells made up of die casting machines, robots, trimming presses, dosing furnaces, heating-cooling units, and cooling units for casted parts. Size of the moulding cells varies from closing force of 225 to 2500 ton. The melting workshop is equipped with 4 Striko shaft furnaces.

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According to customer requirements currently we are using the following aluminium alloys.
EN AC-46000
EN AC-47100
EN AC-44300
Of course we are ready to use special alloys in case of large volume orders.

Melting equipment:

Type
Qty (pc)
Striko 1000/500
1
Striko 1500/750
1
Striko 3000/1500
2
Striko 6000/3500
1

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Moulding cells:

Size
Qty
Fittings
225t
1
manual dosing, trimming press, heating-cooling unit
500t
8
robot, dosing furnace, trimming press heating-cooling unit, part cooling unit
700t
9
robot, dosing furnace, trimming press heating-cooling unit, part cooling unit
1000t
5
robot, dosing furnace, trimming press heating-cooling unit, part cooling unit
1300t
1
robot, dosing furnace, trimming press heating-cooling unit
1600t
1
robot, dosing furnace, trimming press heating-cooling unit
1800t
1
robot, dosing furnace, trimming press heating-cooling unit
2300t 2 robot, dosing furnace, trimming press heating-cooling unit
2500t 1 robot, dosing furnace, trimming press heating-cooling unit

 

Machining

A Csaba Metál Zrt. delivers parts machined according to customer requirements. We are developing our machine park countinously. Currently we have the following equipments available.

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CNC turning machines:

Type
Quantity
Takamaz x10i2
1
NCT Euro 65
1

CNC machining centres:

Type
Quantity
Mori Seiki NH 4000DCG
1
Mori Seiki NH 5000DCG
1
Mori Seiki 320 Sh Junior
1
Brother TC-R2A
1
Brother TC-S2D-0
1
Akira Seiki A-650
1
Dugard MH-500
1
Okuma MB-500H
1
Okuma MB-600H
1
Enshu GE480H
1
Fanuc Robodrill α-T21iEL
1

 

Surface finishing and cleaning of surfaces

We focus on special customer requirements while cleaning of castings. Trimming presses matching to the sizes of the die casting machines are an elemental part of each moulding cell. We have several single purpose machines. A high efficient vapour degreasing unit and a conventional ultrasonic washing device are in operation enabling us to meet the cleanliness requirements.

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Equipments:

Trimming presses
 
Trimming press sized between 5 and 130 tons
Single purpose machines for boring, threading and bolt press in
 
Shotblasting equipment
 
OTECO hanging shotblaster
STEMP bed shotblaster
 
 
Vibro deburring equipment
Qty (pc)
Trowal linear vibro deburring high efficiency equipment
1
Trowal barrel type vibro deburring equipment
1
Vapour degreasing unit
1
Ultrasonic cleaning unit
1
Casting dryer equipment
3
 
 
 

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